Royal enfield Clutch plates change] ( video 4)
Royal enfield Clutch plates change
To change the clutch plates on a Royal Enfield motorcycle, you'll need some basic tools and mechanical knowledge. Here's a general outline of the process:
1. Preparation:
- Make sure you have a new set of clutch plates ready for installation.
- Park your motorcycle on a level surface and turn off the engine.
- Gather the necessary tools, such as a socket set, wrenches, and a torque wrench.
- Have a drain pan or container ready to catch any oil that may spill during the process.
2. Drain the engine oil:
- Locate the oil drain plug on the bottom of the engine crankcase.
- Place the drain pan beneath the drain plug.
- Unscrew the drain plug and allow the engine oil to drain completely.
- Once drained, replace the drain plug securely.
3. Remove the clutch cover:
- Locate the clutch cover on the side of the engine.
- Use the appropriate tools to remove the bolts securing the clutch cover.
- Carefully pry off the clutch cover, taking care not to damage the gasket.
4. Remove the old clutch plates:
- Inside the clutch cover, you'll see the clutch assembly.
- The clutch plates are stacked alternately with friction plates and are held in place by a pressure plate.
- Use a socket or wrench to loosen and remove the bolts securing the pressure plate.
- Once the pressure plate is removed, you can take out the old clutch plates.
5. Install the new clutch plates:
- Take the new clutch plates and ensure they are the correct size and type for your Royal Enfield model.
- Follow the manufacturer's instructions or service manual for the correct order and orientation of the clutch plates.
- Insert the new clutch plates into the clutch assembly, alternating between friction plates and clutch plates.
6. Reassemble the clutch:
- Place the pressure plate back onto the clutch assembly.
- Secure the pressure plate with the bolts, ensuring they are tightened to the manufacturer's specifications.
- Double-check the clutch plate alignment and make any necessary adjustments.
7. Replace the clutch cover:
- Clean the clutch cover and the engine mating surface.
- Apply a new gasket or sealant to the clutch cover if required.
- Carefully position the clutch cover back onto the engine.
- Tighten the bolts in a crisscross pattern to ensure even pressure and a proper seal.
8. Refill the engine with oil:
- Locate the oil fill cap on the engine, usually on the side or top of the crankcase.
- Remove the cap and pour the recommended amount and type of engine oil into the oil fill hole.
- Replace the oil fill cap securely.
9. Test and adjust:
- Start the motorcycle and let it idle for a few minutes.
- Engage the clutch lever and shift through the gears to ensure smooth operation.
- Adjust the clutch lever if necessary to achieve the desired engagement and disengagement.
Please note that this is a general guide, and the specific steps may vary depending on the model and year of your Royal Enfield motorcycle. It's always recommended to consult the official service manual or seek assistance from a qualified mechanic for precise instructions tailored to your bike.
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